We manufacture the most technically advanced range of electric industrial heat tracing equipments in istanbul Turkiye
Electric heat trace, or surface heating, is the application of heat to an external surface that compensates for heat lost due to changes in temperature in ambient surroundings. In cold or freezing conditions, heat tracing systems help stabilize surface temperatures of pipes or vessels via electric trace heaters to protect the flow of liquids inside and reduce the risk of equipment damage.
Electric trace heaters also maintain process temperatures for substances that can solidify or become overly viscous within a system such that it impedes the progress of critical processes. Freeze protection and temperature maintenance are the most common applications for electric trace heating.
This versatile and powerful thermal technology is used in renewable energy systems, oil and gas processing, petrochemical/chemical processing, power generation, renewable energy systems, transportation, food and beverage production, environmental monitoring and more.
There are multiple components within an electric heat trace system that work in concert to make maintaining and adjusting temperatures across even complex systems possible. One key component is the heat trace cable, an electrical element that is fitted along the length of a pipe or other equipment surface.
Once the heat cables are securely fixed to the length of the pipe, both are covered with layers of insulation and metal jacketing to prevent heat loss.
A well designed heat trace system should ensure that the heat trace cable’s input matches the pipe or equipment’s heat loss. Additional factors impacting heat loss include ambient temperature, wind speed and insulation. Kaizen has a large variety of heat tracing cables and can help you determine which cables meet your heat tracing needs.
Kaizen Heat Trace Systems engineering was founded in 1995 with the purpose of providing modern engineering solutions and has always chosen innovative fields as a working area. Applications such as the prevention of icing in the roof gutters with the heating cable, the heliport and runway lighting applications have been made which is not done before in Turkiye. Innovative and results oriented solutions with the application of heat tracing systems of his previously only foreign company in Turkey, has been applied in refineries is the most difficult applications.
Kaizen Heat Trace Systems engineering is the first producer company in istanbul Turkiye and Since it established, we accomplished many heat racing systems, road ramp heating and roof gutter snow-ice prevention projects.
Self regulating heat trace cables allow automatic adjustments to heat output in response to the heat loss conditions along the entire circuit. When ambient temperature drops causing heat loss in the equipment, the cable responds by increasing its heat output.
When ambient temperature rises and temperatures in the equipment increase, the cable output will decrease.
Self-regulating cables can be used for tracing requirements on piping, vessels and equipment as well as commercial applications such as snow and ice melting for tracks, roof, gutter and concrete applications.
There are several different types of self-regulating cables that range in maintain temperature from 65°C (150°F) to 200°C (392°F).
These cables can be used for a wide variety of applications, including:
We can produce self-regulating heating cables within the following ranges:
Power limiting heating cables are designed specifically for process temperature maintenance or freeze protection where high maintain temperatures or high temperature exposure is required.
A coiled resistor alloy heating element provides the power limiting feature of Power Limiting Heating cables.
This PTC (Positive Temperature Coefficient) characteristic decreases the cable’s power output as the heat-traced product temperature increases and allows the cable to be overlapped during installation.
The maximum maintain temperature for Power Limiting Heating cable is 210°C (410°F).
Parallel Constant Watt Heating Cables provide consistent and reliable heat outputs regardless of circuit length and are designed to provide freeze protection or process temperature maintenance to piping, tanks and equipment.
Because Parallel Constant Watt Heating cables are not subject to the inrush current associated with self-regulating heating cables, the need for oversizing power distribution equipment is eliminated. The parallel resistance configuration allows the cable to be cut to length and terminated in the field with easy-to-use Kaizen supplied kits.
The maximum maintain temperature for Parallel Constant Watt Heating cable is 65°C (150°F).
We provide solutions for heating industrial tanks & vessels. Their typical applications are drain vessels, water and fuel storage tanks of different geometric shapes, sizes, types and locations.
Advantages
Kaizen has developed solutions based on electric heating cables to significantly improve the operational safety of machinery and equipment in harsh climatic conditions and provide protection against icing of aircraft infrastructure and ships.
Advantages
Industrial long pipeline heating is required for cost-effective and safe transportation of liquids over long distances. The Kaizen products series provides an ideal solution for long pipeline heating applications using either constant wattage heating cables or Kaizen skin-effect heating systems. These two systems are very advantageous i
Industrial long pipeline heating is required for cost-effective and safe transportation of liquids over long distances. The Kaizen products series provides an ideal solution for long pipeline heating applications using either constant wattage heating cables or Kaizen skin-effect heating systems. These two systems are very advantageous in temperature maintenance, frost protection and heating applications because they have distinctive features.
Offering a wide range of tank and silo anti-frost products and applications, Kaizen provides complete systems which provide tank and silo electric heating in hazardous, non-hazardous, commercial and industrial plants.
Liquefied natural gas (LNG) is obtained by cooling methane gas down to -162° C which converts it into liquid state. That is why LNG is a cryogenic material that must be transported and stored in specially constructed heat-insulated tanks. Storing a liquid in -162° C results in ice formation and frost swelling, which damages the floor pla
Liquefied natural gas (LNG) is obtained by cooling methane gas down to -162° C which converts it into liquid state. That is why LNG is a cryogenic material that must be transported and stored in specially constructed heat-insulated tanks. Storing a liquid in -162° C results in ice formation and frost swelling, which damages the floor plate and the ground under the tanks. Here comes the advantage of Kaizen anti-frost electric heating systems, which can heat the LNG tank floor plate and prevent any deterioration damage.
Electric heating is safest, with the added advantage that it doesn't release extra moisture into the air like propane and paraffin systems. Fan heaters also help to spread warmth evenly throughout your greenhouse, reducing the possibility of cold spots developing.
Electric underfloor heating is an eco-friendly and energy-efficient heating solution that has gained increasing popularity in recent years. With 14% of all CO2 emissions in the UK coming from homes, finding ways to reduce energy consumption and carbon emissions has become a top priority for many homeowners.
Root zone heating is an effective option for greenhouses that provides heat directly to the growing media rather than heating the air of the greenhouse. This approach provides a triple benefit for greenhouse growers: faster production, higher quality crops and energy savings.
Reducing heat loss to the outside and therefore, reducing energy consumption. This is possible because root zone temperature is more critical than leaf temperature for achieving good plant growth
Kaizen provides effortless, comfortable and economical heating with intelligent electric under-floor heating systems. Electric floor heating is located very close to the floor surface in order to allow the room to heat up very quickly. Because of the uniform heat distribution under the floor, the temperature rises to the top of the room
Kaizen provides effortless, comfortable and economical heating with intelligent electric under-floor heating systems. Electric floor heating is located very close to the floor surface in order to allow the room to heat up very quickly. Because of the uniform heat distribution under the floor, the temperature rises to the top of the room evenly for ultimately comfortable results. The heating control unit can be used as an independent heating system or as supplement to an existing heating system.
Kaizen provides professional heat melting systems that protect from ice and snow that get accumulated on roofs and in drain pipes. Electric snow and ice melting systems are perfect solutions for roof tops, gutters, ducts, drain pipes, critical roof edges and flat roof drainage systems.
We carry a variety of heating equipment products from top brands in the industry, including high-efficiency furnaces, boilers, heat pumps, and more. Our team of experts will work with you to find the right product to meet your needs and budget.
The outdoor environment is used for heating on stair steps and in the entrance areas of the building. With mounting apparatus, it provides ease of installation to heat the entire floor according to your own flooring plan or in areas that are not uniform.
To properly cure concrete, the ambient temperature must remain within a certain range. Concrete curing can take from five to seven days. Kaizen heating cables and mats are an ideal solution to speed up concrete curing in cold weather. Kaizen heating cables and mats provide a specific level of heat during cold weather and do not require ventilation of hazardous fumes.
Road heating for snow melting and ice preventions
Road heating for snow melting and ice preventions
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Kaizen heat trace expert
We manufacture the most technically advanced range of electric industrial heat tracing cables, mats and installation equipments in Turkiye